Sunday, January 30, 2011

How to Stop Rust – Better Alternatives and Modern Approaches

Is there a better way for corrosion to be deterred and eventually stopped? 

What alternative and modern materials will stop rust? 

How true is it that rust cannot be prevented, at all?

These are the common questions brought about by age-old dilemmas associated with corrosion control and rust removal.

As more and more industries needs better solutions to combat rust in metals and other alloys, alternative and modern solutions were closely formulated to answer this call. 

Homemade Solutions to Remove Rust

It is said that an ounce of prevention is better than a pound of cure. Yes, this is just as relevant in getting rid of rust from the metallic items and objects that you own at home.

A homemade remedy to prevent rust from forming in certain items is by "waxing". Mix some of the DIY “wax varnish” available in your kitchen by dissolving one part of solid paraffin to fifteen parts of benzole. Benzole is a coal tar product made from a mixture of benzene and toluene in the proper proportions.

This is more highly recommended method in preventing rust from corroding your steel grating as compared to using fatty compounds such as “white lead” and oil.

But once rust has already started staining and corroding your precious heirlooms and mementos, how will you get rid of it?

The following proportion can be used as a highly effective and powerful rust cleaning solution:

  • 2.5% Phosphoric Acid
  • 2.5% Muriatic Acid
  • 1.0% 2-Butoxyethanol


These three ingredients actually work as an effective rust cleaning solution. Take for example phosphoric acid, when applied directly on the affected area, it converts iron oxide (a.k.a. “rust”) to a water-soluble phosphate compound. Its black iron phosphate compound coating may be simply scrubbed off and can also provide further corrosion resistance after treatment.

Muriatic acid (or hydrochloric acid) can also be used as an effective rust remover. It is a powerful solvent, highly toxic and corrosive as it dissolves iron oxides. The rust cleaning solution uses muriatic acid in its highly diluted concentration and so does not pose any harm or danger.

Known by its trade name “Butyl Cellosolve”, 2-butoxyethanol is a colorless liquid with a mild odor. It is a common ingredient in lacquers, varnishes, and enamel paints as well as in rust removers and household cleaners.

 

Applying Your Homemade Solution

For bare metal, scrape off any flaky or loose rust with a wire brush. Then wash with turpentine to remove any dirt, oil or grease.

Apply liberal coating of rust cleaning solution. In the event of heavy rust, two or more applications may be necessary. This stabilizes the surface and protects against further rusting. For best results, remove all possible traces of rust using the stiff wire brush before applying treatment.

For previously painted metal, remove all cracked or peeling paint. Strip and clean the surface back to bare metal using paint stripper or heat, then sand smooth. Wipe clean of all dust and grease.

Treat bare areas with the rust cleaning solution once the surface is clean. Allow to dry according to directions before applying two coats of paint.

 

How to Stop Rust Forever

To stop rust you need to be well-informed regarding the simple basic rule in preventing rust to occur: Be sure that metal and other alloys will not be in contact with water or oxygen because this has water in it.

In the case of cars and other automotive devices, they have this tendency to rust after just a few years, especially if you live in areas where frequent weather conditions isn’t good for the materials, like snow throughout the winter.

When rusting happens, it does not only devalue the automobile but weakens the strength of the car's frame.

In order to keep your car from rusting, there are several steps and smart techniques you can do.

  1. Have the door joints and any other area around the frame of the car that moves (except the brake discs) well lubricated, lubricants like WD-40 works well. This prevents rusting and keeps them functioning properly (end that annoying squeaking you have when opening the doors).
  2. Wash your car weekly if possible. Excess dirt and grime can cause your car to rust. Use a wax solution on your car when you wash. This adds a protective barrier against debris that can cause rust. It is vital to remove snow and ice from the car on a daily basis.
  3. Keep your car out of heated garages during the winter time. If there is snow and ice on the car when you pull in, the heat melts it and the water and salt can cause rust to develop on the underside of the car.
  4. Gently sand off any rust you see on the car. Cover the sanded area with paint to help keep the rusted areas from spreading.
  5. Spray your car with a rust sealant. This protects your car from possible rust and deflects water build up. Rust proofing sprays can be purchased for under ten dollars per can at most local automotive shops.

 

Coating materials are used to stop rust build-up in specific applications apart from automotives. The best kinds of coating materials are grand barrier coatings that help rust and other corrosive materials from harming the metal or steel surfaces whether in marine or industrial setting.

Rust Bullet's patented technology should not be confused with rust converters, rust paints or other exterior paints. Its distinctive formulation allows the first coat to penetrate the rusted areas dehydrating the rust, causing it to become a compact solid again, which entwines itself in the resin matrix becoming a permanent part of the coating.

While modern protective coatings do wonders, to stop rust, you also need determination and patience. Yes, it works as long as you put yourself on it – from simple awareness to regular extensive maintenance, you’ll have an assurance that your property will surely last longer. Who says you can't prevent rust?

1 comment:

  1. Greasing and oiling is one of the best ways to protect the equipments from getting rust. There are machines such as Biosystem drawer dryer which dries the equipments and removes any traces of moisture from every corner of the product, saving it from getting the corrosion.

    Regards,
    Charlie Electra
    Used Laboratory Equipment For Sale

    ReplyDelete